Fiber-To-The-Home Cable Manufacturing Line – State-of-the-art Manufacturing System
Did you know that contemporary glass-fiber cabling setups can operate at rates of up to 190 m/min? This astonishing productivity stems from advanced manufacturing solutions engineered for high-speed production.
Such setups are developed to process diverse wire variants, including drop cables and tight buffered cables. Their space-saving construction, commonly less than 26 meters, suits them well for modern facilities.
Seamless coupling with automated manufacturing systems guarantees smooth functioning. By means of MES/ERP connectivity, these Fiber coloring machine assembly lines offer unparalleled precision and efficiency. Thus, they are preferred for enterprises seeking to lead in the fiber network field.
Overview of the FTTH Manufacturing Line
Streamlined fabrication processes play a vital role in satisfying the rising demand for steadfast connections. These configurations aim to manufacture premium glass-fiber cables that drive today’s connectivity grids. Utilizing sophisticated techniques, they guarantee precision and swiftness in each phase of the production.
What is an FTTH Cable Production Line?
An FTTH production line is an integrated system for manufacturing FTTH drop cables. Such cables are made up of uncoated strands secured with metal or fiber-reinforced polymer, encased in shielding casings. The result is a long-lasting and high-performance option for fast digital connectivity.
The system is compatible with diverse materials, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it accommodates varied market demands. Furthermore, the 4-head fiber pay-off system delivers precise tension control, maintaining accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its accuracy and performance. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are revolutionizing the way fiber wires are made. Our cutting-edge machinery combines accuracy, productivity, and innovative solutions to deliver superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. This ensures consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fiber cable sheathing line management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Attribute | Advantage |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems offers considerable gains to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber ribbone line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| 7-9km/h Output | Superior output rate |
| 35KW/h Energy Consumption | Cost savings |
| ≤0.02dB/km Loss | Top operational efficacy |
| 1000mm Working Height | User-friendly setup |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.